They are made by hammering thin sheets of silver in middle of booklets made of a bull's intestines. In other words, after slaughtering a bull, quickly his intestines are removed, and sold to the manufacturers of foils. The skins made of old intestines are of no use. Even one-day-old intestines can not be used, because within a few hours they stiffen.
The foil manufacturer removes blood and stools from the intestines, and cuts them into pieces.. Then he puts one piece over another, making a booklet out of it. At his home, or in the factory, he puts one silver (or gold) sheet in-between each page. Then he hammers it hard until those metal sheets turn into thin wafers.
The intestines of bulls are so strong, that even repeated hammering do not destroy them, or they do not let the foils move around inside. Because of the hammering, some tissues of the intestine mix with the foils. After that the foil manufacturer sells the bundle of foils to the sweets manufacturers.
Some small foil manufacturers sell the foils to the temples.
This foil is not only dirty, it also is non-vegetarian. Even the meat-eaters do not eat intestines. Use of these foils turn even sweets into non-vegetarian food. A few years ago the Indian Airlines learned about this, and since then stopped using them on the sweets served in their planes.
VARAKH is a silver foil and we have no second questions on this, but to prepare this VARAKH important parts of the CATTLE/OX is made use of.
Intestines of Cattle/OX are obtained from the slaughterhouse. This is obtained after butchering to death the cattle/ox for beef and the part, which cannot be consumed: the intestines are pulled out of the animal and handed over to the manufacturers of VARAKH. Before handing over the intestines, they are washed in the slaughterhouse to get rid of the blood and other remains on these intestines in the limited facility that is present in the slaughterhouse. We are not sure how neatly this job is carried out. Intestines are cut into small pieces and then are bound together as pages in a notebook.
A silver block is placed in the middle of these bound intestines, and the whole thing is placed in a leather bag and sealed. Experts, who know how to make VARAKH, pound the bag with wooden sticks, till the entire bag flattens out. The silver block would by this time be turned into silver foil. This Silver foil would now be separated from the intestine pack and will be placed on paper.
This is VARAKH, which reaches the market ready for use. Even staunch vegetarians, who shy away from egg, unknowingly consume this as a part of sweet, pan and arecanut. Some unknowingly consume this because of the additional taste that VARAKH provides.
Now the question is "Why the intestines of the cattle/ox? Why not something else?" The reason behind using the intestines of the cattle/ox for preparing the VARAKH is because of the elasticity of the intestines.
They do not get cut even after a severe pounding.
This aspect is brought out in the magazine "Beauty without cruelty" and the Television show of Maneka Gandhi, "Heads and Tails". In India, on an average an estimate indicates that 2,75,000 kilos of "VARAKH" is consumed. Can you estimate how many cattle/ox are sacrificed for just a bit of taste? If you are surprised as I am, after reading this article please inform as many as possible so as to ensure that we unknowingly don't consume beef.
If one observes Varakh under a microscope one will find traces of blood, stools and saliva of a cattle or an ox. Varakh is not derived from an animal source. However, a crucial material of animal origin, ox-gut, is used in its manufacture. This ox-gut is obtained from the slaughterhouse.
The gut of an average cow, measuring 540 inches in length and 3 inches in diameter, is cut open into a piece measuring 540" x 10". From this, strips of 9" x 10" are cut to give approximately 60 pieces of ox-gut, which are then piled on top of each other and bound to form a book of 171 leaves.
Next, small thin strips of silver are placed between the sheets and the book slipped into a leather pouch. These bundles are hammered continuously for a day to produce extremely thin foils of silver of 3" x 5".
The leather and ox-gut, being supple, can withstand the intense manual hammering for up to 8 hours a day till such time as the silver is beaten to the desired thickness. When ready, the foil is carefully lifted from between the leaves of ox-gut and placed between sheets of paper to be sold to the sweet shops. A booklet of 160 foils weighs approximately 10 grams and costs few hundred rupees.
To make a single booklet of 171 sheets, the guts of 3 cows are used. And the yield per book is generally 160 foils of silver, the rest of which may be damaged or unfit for use. Thus one book, used on an average of 300 days of the year yields approximately 48,000 foils of silver which means that each ox-gut yields an estimated 16,000 foils.